Balanset-1A: Portable Balancer & Vibration AnalyzerThe Balanset-1A is a compact, dual-channel mobile system designed for dynamic balancing of rigid rotors in their own bearings (field balancing) and for deep vibration diagnostics.
We designed this solution as a cost-effective yet powerful alternative to expensive balancing stands. The device connects to any standard Windows laptop via USB, transforming it into a professional vibro-balancing station. The intuitive software handles all complex calculations automatically, making high-precision balancing accessible to both seasoned vibration experts and technicians with minimal training.
Key Capabilities1. Dynamic BalancingPerform balancing in one or two planes with high precision.
- Automated Calculations: The software calculates the exact weight and position of corrective weights. It automatically assesses residual unbalance against ISO 1940 standards.
- Serial Production Mode: Unique functionality for balancing batches of identical rotors. By saving influence coefficients, you can balance subsequent rotors in a single run without the need for trial weights, significantly speeding up production.
- Versatility: Ideal for field balancing (on-site) and can also be used as the measuring system for custom-built balancing stands (including soft-bearing/resonance stands).
2. Vibration Analysis (Vibrometer Mode)Detect mechanical faults before they lead to failure.
- Comprehensive Analysis: Measures vibration velocity, acceleration, and displacement.
- Advanced Diagnostics: Features FFT spectrum analysis, time-domain waveform graphs, and harmonic monitoring. This helps identify issues such as misalignment, mechanical looseness, bearing defects, and gear mesh problems.
Technical SpecificationsThe Balanset-1A delivers the accuracy required for serious industrial tasks:
- Channels: 2 Vibration channels 1 RPM (Tachometer) channel.
- Vibration Velocity Range: 0.02 – 80 mm/s.
- Frequency Range: 5 – 550 Hz.
- RPM Range: 100 – 100,000 RPM.
- Phase Measurement Accuracy: ±1.
- Connectivity: USB interface (Windows PC/Laptop).
ApplicationsThe system is universally applicable for a wide range of rotating machinery across various industries:
- Industrial Fans & Blowers: HVAC systems, exhauster fans, cyclones.
- Agriculture: Mulchers, flail mowers, combine harvester rotors/choppers, augers.
- Production Machinery: Spindles, crushers, centrifuges, grinding wheels.
- Motors & Pumps: Electric motors, generators, pump impellers.
What’s in the Box?The Balanset-1A comes as a complete turnkey kit in a rugged transport case:
- Measurement Unit (USB Interface).
- 2x Vibration Sensors (Accelerometers) with magnetic mounts.
- Laser Tachometer (RPM/Phase sensor) with a magnetic stand.
- Digital Scale (for precise weighing of correction weights).
- Reflective Tape & full cable set.
- Software (on USB drive).