OverviewTwin-skinned insulated polytunnels use an inflated double-layer polythene cover to reduce heat loss and stabilise internal climate for crop production. These systems are available as complete installations or as retrofit upgrades to existing polytunnels.
Key details- Heat loss reduction: twin-skinned polythene typically reduces heat loss by 30–40% compared with single-skinned polythene.
- Cover: clear polythene covers are recommended to maximise daylight; diffused covers may reduce light transmission when doubled.
- Inflation system: an inflation fan maintains air between the layers; fans are pressure-operated to top up automatically if leakage occurs.
- Snow management: fan pressure can be relaxed so the sheets touch, allowing heat transfer to assist snow melt.
- Linked covers: multiple covers can be connected so one fan supports several inflated covers (up to ~1,000 m² per fan using linking kits).
- Supply options: available as full packages or retrofit kits to upgrade existing tunnels.
What to expect from us- Consultation to define structure, cover type and internal systems for crop and site requirements.
- Bespoke design: 2D/3D modelling, structural analysis and project engineering support.
- Manufacture of structural components and cover materials with quality control.
- On-site construction and experienced project management for efficient installation.
- Logistics: dedicated dispatch and delivery coordination tailored to project schedules.
- Aftercare: maintenance options and technical support for inflation systems and covers.
Technical specifications- Typical heat loss reduction: 30%–40% vs single-skinned polythene.
- Cover material: twin-skinned polythene (clear recommended to maximise daylight).
- Inflation: pressure-sensing inflation fan for automatic topping up; linking kits available for multi-cover systems.
- Snow handling: adjustable fan pressure to allow sheet contact and melt by heat transfer.
- Coverage per fan: up to approximately 1,000 m² when covers are linked (dependent on site conditions).
- Delivery modes: complete installation package or retrofit upgrade to existing polytunnels.